RLC16 200-570-101-013 Relay Card Pcb Circuit Board

1. Product Overview: Expanding Relay Capacity for Critical Monitoring

The Meggitt VM600 RLC16 Relay Card (PNR: 200-570-101-013) is a high-density relay module designed exclusively for Meggitt’s VM600 series machinery protection and condition monitoring systems. Engineered to address scenarios where the built-in relays of I/O cards (e.g., IOC4T) are insufficient, it adds 16 change-over relays to support additional alarm and control functions in industrial environments.

Ideal for power generation, oil & gas, and heavy manufacturing, this card installs in the rear of VM600 racks (ABE04x/ABE056) and integrates seamlessly with the system backplane. It delivers reliable relay control under software supervision, ensuring timely activation of safety measures (e.g., shutdown triggers, alert signals) for machinery health monitoring—critical for preventing unplanned downtime and maintaining operational safety.

2. Key Features & Benefits: Industrial-Grade Reliability & Flexibility

2.1 High-Density Relay Configuration

• 16 Change-Over Relays: Each relay features 3 terminals (NO/NC/Common) for versatile control, supporting dual-state applications (e.g., alarm activation/deactivation, equipment on/off).

• Jumper-Selectable Logic: Enables choosing between Normally Energized (NE) or Normally De-Energized (NDE) modes per relay, adapting to diverse safety logic requirements (e.g., fail-safe vs. fail-active).

• Low Contact Resistance & Capacitance: Ensures minimal signal loss and stable performance, critical for low-power control circuits in machinery protection systems.

2.2 Industrial Durability & Seamless Integration

• Hot-Swappable Design: Allows live insertion/removal without system shutdown, reducing maintenance downtime for critical monitoring setups.

• VM600 Rack Compatibility: Fits 19-inch 6U VM600 racks (ABE04x standard racks, ABE056 slimline racks) in rear slots, aligning with VM600’s front-processing/ rear-I/O module layout.

• EMC Compliance: Meets EN 61000-6-2/4 and EN 61326-3-1 standards, resisting electromagnetic interference from industrial equipment (e.g., motors, frequency converters) to ensure reliable relay triggering.

2.3 Easy Installation & Low Maintenance

• Screw-Terminal Connectors: 3x 16-contact terminals (J1/J2/J3) for secure, tool-friendly wiring—no specialized connectors required.

• Backplane Power & Control: Draws +5 VDC power from the VM600 rack backplane (no external power) and receives control signals via open-collector drivers, simplifying integration.

• No User-Serviceable Parts: Factory-calibrated for long-term reliability; no on-site adjustment or calibration needed, reducing maintenance workload.

3. Technical Specifications: Precision Engineering for Industrial Use

3.1 Relay & Electrical Specifications

3.2 Environmental Tolerance

3.3 Physical Dimensions

• Form Factor: 6U height (262 mm / 10.3 in) × 20 mm width (0.8 in) × 125 mm depth (4.9 in)

• Weight: ~0.30 kg (0.66 lb) (unpackaged)

• Mounting: Rear slot of VM600 19-inch racks (single-width, 4 HP/TE)

4. Certifications & Compliance: Global Safety & EMC Standards

The RLC16 relay card meets strict international regulations to ensure safe, compliant operation in industrial environments:

• Regional Marks: CE (EU), EAC (Eurasian Customs Union), Rosstandart Pattern Approval (CH.C.28.004.A N° 60224)

• EMC Compliance: EN 61000-6-2 (industrial immunity), EN 61000-6-4 (industrial emissions), EN 61326-3-1 (process control equipment)

• Electrical Safety: EN 61010-1, TR CU 004/2011 (safe for industrial electrical installations)

• Functional Safety: “Separate circuits” version compliant with IEC 60255-5 (enhanced insulation for safety-critical applications)

• Environmental: RoHS compliant (restricts hazardous substances in manufacturing)

5. Installation & Configuration: Seamless Setup with VM600 Systems

5.1 Installation Requirements

• Rack Compatibility: Install in rear slots of VM600 racks (ABE04x/ABE056); ensure slot alignment with front-processing modules (e.g., MPC4) for backplane communication.

• Wiring: Use J1/J2/J3 screw terminals to connect relay outputs to external devices (e.g., alarms, shutdown valves):

• J1: RL1–RL6

• J2: RL6–RL11

• J3: RL11–RL16

• Hot-Swap Note: Only one card may be swapped at a time to maintain system stability; de-energize field circuits (not rack power) if required by safety protocols.

5.2 Configuration

• Relay Logic Setup: Set jumpers on the card to select NE/NDE mode for each relay (refer to VM600 MPSx software guidelines for logic alignment).

• Software Control: Use Meggitt’s VM600 MPSx or VibroSight® software (via RS-232/Ethernet) to map relays to specific alarms (e.g., vibration overload, speed deviation) and monitor relay status in real time.

6. Applications: Where Extra Relays Add Safety & Control

The RLC16 relay card is critical for expanding VM600 system capabilities in:

• Power Generation: Triggering turbine shutdowns, generator alarms, or pump controls based on vibration/speed sensor data.

• Oil & Gas: Activating pipeline pressure relief valves, compressor alerts, or offshore equipment safety measures.

• Heavy Manufacturing: Controlling motor shutdowns, conveyor belt stops, or production line alarms for machinery misalignment or temperature spikes.

• Aerospace & Defense: Supporting ground equipment safety protocols (e.g., fuel system isolation) in high-reliability monitoring setups.

7. Ordering Information: Customize for Your Needs

7.1 RLC16 Card Versions

7.2 Related VM600 Components

• Racks: ABE04x (standard 6U), ABE056 (slimline) – for card housing.

• I/O Modules: IOC4T, IOC4G2 – primary I/O cards that RLC16 complements.

• Processing Modules: MPC4, MPC4G2 – machinery protection modules that control RLC16 relays.

• Software: VM600 MPSx, VibroSight® – for relay configuration and status monitoring.