The GE SPEEDTRONIC™ Mark VI Control System represents the evolution of over 30 years of turbine control excellence, providing a complete integrated control, protection, and monitoring solution for gas and steam turbines.
Engineered through deep collaboration between GE’s turbine design and controls engineering, the Mark VI ensures optimized turbine performance, system reliability, and seamless plant integration.
Designed for both generator and mechanical drive applications, the Mark VI also serves as an ideal platform for integrating balance-of-plant (BOP) and power island controls, delivering a true end-to-end control ecosystem.
Advanced Control Architecture:
Offers both Simplex and Triple Modular Redundant (TMR) configurations—scalable from single-module to multi-rack distributed systems.
TMR design incorporates three independent control modules, power supplies, and IONets, ensuring continuous operation and fault isolation.
Software Implemented Fault Tolerance (SIFT):
Inputs are processed and voted in software across three modules for maximum reliability, enabling continuous turbine operation even with component failure.
High-Speed Data Exchange & Synchronization:
The system’s throughput supports up to nine 21-slot VME racks at 40 ms scan rates, ensuring ultra-fast feedback and stable turbine control.
Redundant Sensor Interfaces:
Supports single, dual, or triple redundancy for sensor configurations. Fault diagnostics distinguish between field sensor faults and internal electronics errors.
Output Voting Mechanisms:
3-Coil Servo Control for valve actuation.
2-out-of-3 relay logic for trip solenoids.
Median select on 4–20 mA or 0–200 mA control outputs for process reliability.
Self-Diagnostics & Predictive Alarms:
Continuous internal health monitoring with real-time alarm feedback for fault detection, predictive maintenance, and fail-safe operations.
| Configuration | Description | Fault Tolerance |
|---|---|---|
| Simplex | Single controller configuration for small systems. | Standard reliability |
| Dual Modular | Redundant I/O & controller cards with failover. | Medium |
| Triple Modular Redundant (TMR) | Three parallel control paths with SIFT voting logic. | Highest reliability and uptime |
The TMR system can ride through a single point of failure while maintaining full turbine operation. Field repair and hot-swap capabilities further minimize downtime, ensuring maximum plant availability.
Integrates seamlessly with Mark V, Mark VIe, and legacy GE control systems.
Compatible with GE Bently Nevada monitoring systems and Condition Monitoring platforms.
Interfaces with Modbus, Ethernet, and OPC protocols for plant-wide data integration.
Fully supports remote diagnostics, DCS connectivity, and balance-of-plant control integration.
Gas Turbines: Power generation, mechanical drive, co-generation systems.
Steam Turbines: Industrial power units, combined-cycle plants, process drives.
Oil & Gas: Compressor trains, LNG plants, refinery turbines.
Power & Energy: Thermal, hydro, and renewable hybrid plants.
Marine & Offshore: Drive and auxiliary turbine applications.
Proven reliability through decades of GE field experience.
High-performance TMR architecture ensures continuous operation.
Seamless integration with BOP systems & modern digital platforms.
Comprehensive diagnostics & predictive maintenance capability.
Supports remote monitoring, upgrades, and extended lifecycle support.
Mark VI vs Mark VIe — What’s the Difference?
The GE SPEEDTRONIC™ Mark VI and Mark VIe systems both offer robust turbine automation and protection.
The main differences lie in system architecture, communication protocol, redundancy flexibility, and integration capabilities, as summarized below.
| Feature / Parameter | Mark VI Control System | Mark VIe Control System |
|---|---|---|
| Generation | Third-generation GE SPEEDTRONIC™ turbine control | Next-generation evolution of Mark VI with Ethernet-based I/O |
| System Architecture | Centralized control using VME racks | Fully distributed, modular control using Ethernet I/O network |
| Redundancy Design | Triple Modular Redundant (TMR) architecture — 3 independent control modules, power supplies, and IONets | Supports Simplex, Dual, and TMR redundancy with flexible I/O configurations |
| Communication Protocols | Proprietary IONet, serial and Modbus RTU | Ethernet / Modbus TCP / OPC-UA for open integration and remote diagnostics |
| Control Hardware | VCMI-based VME cards for I/O and voting logic | Mark VIe I/O Packs (I/O Modules) with embedded processors and local intelligence |
| Software Platform | Software Implemented Fault Tolerance (SIFT) voting logic | Advanced fault-tolerant logic with enhanced diagnostic layers and cybersecurity |
| Scalability | Up to 9 VME racks, suitable for small–medium turbines | Modular expansion supporting multiple turbines and entire power islands |
| Integration Capability | Compatible with older GE Mark V and legacy systems | Native integration with Mark VIe HMI, ToolboxST™, and Bently Nevada monitoring |
| Maintenance & Diagnostics | Centralized diagnostics via controller modules | Distributed health monitoring, hot-swap modules, and online firmware updates |
| Cybersecurity | Basic user-level access and protection | Enhanced cybersecurity suite with role-based access, logging, and secure Ethernet |
| I/O Configuration | Analog, digital, and servo control via central rack | Intelligent Ethernet I/O packs — local processing near sensors/actuators |
| Data Throughput | ~40 ms scan time for full rack cycle | High-speed deterministic Ethernet communication (<10 ms typical) |
| Remote Access | Limited remote access options | Full remote diagnostics and condition monitoring capability |
| Lifecycle & Support | Mature system — still widely used and serviceable | Current GE standard platform — active development and long-term support |
| Ideal Applications | Gas/steam turbines, mechanical drives, retrofits, existing Mark V upgrades | New power plant installations, digital retrofits, multi-unit control integration |
| Upgrade Path | Can be upgraded to Mark VIe using existing wiring and sensors | Native system for next-gen turbine control modernization |
✅ Choosing Between Mark VI and Mark VIe
Choose Mark VI if you require a stable, field-proven system with existing GE turbine infrastructure or retrofit compatibility.
Choose Mark VIe for new installations or modernization projects needing Ethernet-based distributed I/O, enhanced cybersecurity, and digital integration with condition monitoring systems.
Both systems deliver GE’s proven TMR reliability, real-time control, and continuous turbine protection, but Mark VIe offers broader scalability and long-term lifecycle support.
The Mark VIe is an evolution of the Mark VI system with Ethernet-based I/O, modular control, and higher scalability, but both share GE’s redundant control logic principles.
Triple Modular Redundant (TMR) architecture uses three independent control modules running in parallel. Inputs and outputs are "voted" among them to ensure continuous operation, even if one fails.
Using Software Implemented Fault Tolerance (SIFT), inputs from all modules are compared and voted in real time, ensuring the correct data is used for processing even if one signal path fails.
Yes. The Mark VI supports Modbus TCP/IP, Ethernet, and other standard communication protocols, enabling integration with DCS or third-party systems.
Continuous self-checks, sensor voting, and diagnostic alarms help operators predict issues before failure, minimizing downtime.
The system’s redundant servo control, dual/triple sensor configuration, and independent power paths ensure fail-safe turbine shutdown and trip reliability.
Yes. It’s designed for retrofit compatibility, allowing existing GE Mark systems to upgrade without major wiring or turbine hardware changes.
Yes. The Mark VI can connect to remote diagnostic tools and predictive monitoring systems, enabling real-time data and condition tracking.