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>> Product Advantages
Dual-Redundant Architecture for Uninterrupted Operation
The IS420UCSBH1A features hot-swappable dual-CPU redundancy, enabling automatic failover (≤10 ms) if one CPU module malfunctions. This design eliminates single-point failures, achieving a system availability rate of 99.999%—critical for power plants or refineries where downtime could result in significant production losses or safety risks.
High-Speed Processing & Large I/O Capacity
Equipped with a 1.8 GHz multi-core processor, the controller executes complex control algorithms (e.g., PID, turbine speed control) in <50 μs per logic step. It supports up to 8,192 I/O points and 100,000 logic elements, handling large-scale process data without latency—ideal for integrating multiple subsystems (e.g., fuel supply, emissions control) in a single DCS.
Robust Environmental & EMI Resistance
Engineered for harsh industrial environments, the module operates stably at 0°C to 60°C (32°F to 140°F) and resists vibration up to 2 g (10–500 Hz). It meets EN 61000-6-2 (EMC immunity) and EN 61000-6-4 (EMC emissions) standards, maintaining performance in high-electromagnetic interference (EMI) settings (e.g., near high-voltage equipment in power plants).
Seamless Integration & Scalability
The IS420UCSBH1A integrates with GE’s Mark VIe I/O modules (digital/analog, safety-related) and communication protocols (Ethernet/IP, Modbus TCP, Profinet). It supports modular system expansion—users can add I/O racks or connect remote controllers without shutting down the DCS, reducing upgrade-related downtime by 50% compared to fixed-configuration controllers.
Advanced Diagnostics & Cybersecurity
Built-in self-diagnostics monitor CPU health, memory, and communication links, providing real-time fault alerts via the Mark VIe HMI. It also includes cybersecurity features (e.g., role-based access control, data encryption per IEC 62443) to protect against unauthorized access or cyber threats, ensuring compliance with industrial security standards.
Global Safety & Industry Compliance
The controller meets IEC 61508 (SIL 2 for control functions) and IEC 61850 (for power system communication), as well as NEMA TS 2 (for transit applications). It complies with UL 508 and CE certifications, ensuring compatibility with international industrial regulations and simplifying compliance audits for multi-site operations.
>> Technical Parameters
Parameter Category | Specification Details |
Core Architecture | - Redundancy: Dual-CPU hot-swappable redundancy - Processor: 1.8 GHz multi-core CPU |
Performance | - Logic Execution Speed: <50 μs per logic step - Max I/O Capacity: 8,192 points - Max Logic Elements: 100,000 - Update Rate: 1 ms (minimum for critical loops) |
Safety & Compliance | - SIL Rating: Up to SIL 2 (IEC 61508) - Standards: IEC 61850, NEMA TS 2, UL 508, CE - Cybersecurity: IEC 62443-3-3 compliant |
Operating Environment | - Temperature: 0°C to 60°C (32°F to 140°F) - Humidity: 5%–95% RH (non-condensing) - Vibration: 2 g (10–500 Hz), 1 g (500–2000 Hz) - Shock: 30 g (11 ms half-sine) |
Communication Interfaces | - Backplane: Mark VIe redundant backplane (1 Gbps) - External: 2x 10/100/1000 Ethernet ports (Ethernet/IP, Modbus TCP) - Serial: 1x RS-232 (configuration) |
Memory | - Program Memory: 4 GB Flash - Data Memory: 2 GB RAM (non-volatile) |
Power Requirements | - Power Input: 24 VDC (±10%) from Mark VIe power supply - Current Consumption: Max 600 mA (per CPU) |
Physical Dimensions | - Height: 130 mm (5.12 in) - Width: 35 mm (1.38 in) - Depth: 210 mm (8.27 in) - Weight: ~550 g (1.21 lbs) |
Diagnostics | - Self-Diagnostics: CPU, memory, backplane, and communication monitoring - Status Indicators: LED for power, redundancy, fault, and communication |
Software Compatibility | - Configuration Software: GE CIMPLICITY® HMI/SCADA, Mark VIe Toolbox v9.0+ - Firmware Update: Remote via Ethernet (hot-swappable) |
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