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IS200DSPXH2CAA
GE
GE IS200DSPXH2CAA Control Unit
In high-stakes industrial environments—from gas turbine power plants to petrochemical refineries—even a 1ms delay in control signal processing can lead to efficiency losses, equipment wear, or safety risks. The GE IS200DSPXH2CAA Control Unit is engineered to eliminate this gap: as a dedicated computing core for GE’s Mark VIe Distributed Control System (DCS), it combines a high-speed processor, redundant data paths, and industrial-grade durability to handle the most complex control tasks in real time.
Unlike generic control units that struggle with multi-variable algorithms, this unit is purpose-built for Mark VIe’s ecosystem. It ensures seamless integration, zero compatibility issues, and consistent performance in extreme temperatures, high vibration, and EMI-heavy settings. Whether you’re regulating turbine speed, optimizing chemical reaction parameters, or synchronizing multi-motor systems, the IS200DSPXH2CAA acts as the “brain” of your control system—turning raw sensor data into precise, actionable commands.
1. Processor & Computing Power: Engineered for Speed
At its core, the IS200DSPXH2CAA features a next-generation 32-bit floating-point digital signal processor (DSP) with a 1.2 GHz clock speed and 3000 MIPS (Millions of Instructions Per Second) computing capability. This power is optimized for industrial control, not just raw performance:
Executes complex PID (Proportional-Integral-Derivative) loops in <0.6ms—critical for fast-response systems like turbine load adjustment or motor speed regulation.
Handles up to 48 concurrent control tasks (e.g., vibration monitoring, temperature regulation, flow control) without performance degradation, even under peak load.
Supports 128MB DDR3 SDRAM (for real-time data processing) and 32MB Flash memory (for firmware & custom algorithms), providing ample storage for long-term data logging.
2. Connectivity & Integration: Designed for Mark VIe Synergy
The IS200DSPXH2CAA doesn’t just “work with” Mark VIe—it unlocks the DCS’s full potential through tailored integration:
Triple redundant backplane interfaces: Ensures uninterrupted communication with Mark VIe controllers (e.g., IS200CPUH1A) and I/O modules (e.g., IS200AEADH1A), eliminating single points of failure for 24/7 operations.
Multi-protocol support: Natively integrates with Modbus TCP, Ethernet/IP, and GE’s proprietary VMEbus. This enables seamless data exchange with third-party sensors (e.g., Siemens Sitrans vibration transducers) and plant-wide SCADA systems.
Plug-and-play configuration: Auto-detected by GE Mark VIe Configuration Studio, with pre-loaded function blocks for common tasks (e.g., turbine startup sequencing, pressure cascade control). This cuts engineering time by 50% compared to custom programming.
3. Durability & Environmental Resilience: Built for Harsh Industry
Industrial control units need to perform and survive—here’s how the IS200DSPXH2CAA delivers:
Temperature range: Operates reliably from -40°C to 70°C (-40°F to 158°F), suitable for unconditioned turbine enclosures, outdoor oil rig control cabinets, or high-heat manufacturing facilities.
Protection features: Conformal-coated PCB (per IPC-CC-830B) resists moisture, oil, and dust; 3kV AC electrical isolation blocks EMI/RFI interference from nearby high-voltage equipment (e.g., motors, transformers).
Mechanical strength: Aluminum alloy frame withstands 5g vibration (5–500Hz, per IEC 61131-2) and 30g shock (11ms duration), preventing damage during transport or plant maintenance.
4. Diagnostics & Maintenance: Minimizing Downtime
The IS200DSPXH2CAA doesn’t just operate—it self-monitors to reduce unplanned downtime:
Real-time health checks: Continuously tests processor performance, memory integrity, and communication links. Fault alerts are sent to the Mark VIe HMI via color-coded LED indicators (green = normal, amber = warning, red = fault) for instant visibility.
Predictive maintenance data: Logs key metrics (e.g., processor temperature, data transmission error rates) and sends them to GE Proficy Historian. This lets technicians address issues (e.g., deteriorating I/O channels) before they cause failures.
Hot-swappable design: Can be replaced without shutting down the Mark VIe system, cutting maintenance time from hours to <15 minutes—critical for 24/7 operations like pipeline compression stations or nuclear power plant auxiliaries.
1. Gas Turbine Control (Power Generation)
In combined-cycle power plants, the IS200DSPXH2CAA processes data from 30+ sensors (vibration, exhaust temperature, fuel pressure) in real time. It adjusts fuel flow and inlet guide vane (IGV) position to:
Reduce turbine startup time by 25% (from 30 mins to 22.5 mins), helping plants respond faster to grid demand spikes.
Maintain turbine speed within ±0.05% of setpoint, ensuring stable grid synchronization.
Lower NOx emissions by 20% via precise combustion control, meeting strict environmental regulations.
2. Petrochemical Reactor Regulation
In chemical plants, the unit synchronizes control of critical reactor parameters:
Heater temperature (via 4–20mA analog outputs to heating elements).
Feedstock flow rate (via digital outputs to control valves).
Pressure relief valves (via safety interlock signals).
Result: Reduces product batch variation by 10% and eliminates overpressure incidents, improving yield and safety.
3. Steel Mill Rolling Mill Control
For hot rolling mills, the IS200DSPXH2CAA processes tension sensor data to optimize operations:
Adjusts roll speed across 8+ stands, preventing strip breakage (a major cause of downtime).
Maintains strip thickness within ±0.01mm, improving product quality and reducing material waste.
Reduces energy consumption by 12% via optimized motor load balancing, cutting operational costs.
1. Email confirmation
You will get an email confirming that we have received your enquiry.
2. Dedicated Account Manager
One of our team will be in touch to confirm your part(s) specification and condition.
3. Your quote
You will receive a comprehensive quote tailored to your specific needs.
Whether you need a single unit for maintenance or 50+ units for a new project, we’re here to help:
Mobile: +8618150137565
Email: chen@htechplc.com
Whatsapp/Wechat: +8618150137565
Response Time: We reply to all inquiries within 2 hours (9:00–18:00 GMT+8). For urgent cases, call or message us directly—we offer 24/7 emergency support for critical industrial downtime.
Note: All product specifications are subject to GE’s official documentation. We recommend confirming compatibility with your Mark VIe system version before purchase—our team can assist with this.
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