Honeywell TC-CCR014 Redundant network interface module

Core Advantages: Why Choose the TC-CCR014?

1. Enhanced Stability for Real-Time Data Transmission

• Features 1 industrial-grade Ethernet channel with 10/100 Mbps auto-negotiation and full/half-duplex auto-sensing, optimized for consistent data flow between Honeywell controllers (e.g., C300) and field devices (remote I/O modules, smart transmitters, SCADA terminals). Boasts a typical latency of ＜3.5ms (faster than standard single-channel modules) and 99.999% uptime, ensuring real-time synchronization for time-sensitive processes (e.g., assembly line speed control, material feeding optimization).

• Equipped with advanced link diagnostics: Front-panel LED indicators (e.g., "Link Active," "Data Tx/Rx," "Fault," "Power Status") and built-in fault logging (via Experion PKS) detect issues like signal degradation, cable shorts, or transient interference—enabling maintenance teams to resolve problems 30% faster than conventional modules.

2. Broad Protocol Compatibility & Plug-and-Play Integration

• Natively supports Honeywell proprietary protocols (e.g., Honeywell ControlNet, FSC Network) and a wider range of industrial standard protocols than predecessors: Modbus TCP, EtherNet/IP, and PROFINET (basic compatibility). This eliminates protocol mismatches, allowing seamless connection to third-party devices (e.g., Siemens S7 PLCs, Rockwell Allen-Bradley I/O extenders) and simplifying system expansion.

• Pre-configured templates in Honeywell’s Control Builder software reduce setup time to under 10 minutes (for trained personnel). No additional configuration tools are required—simply map the module to the controller and select the target protocol.

3. Industrial-Grade Durability & Anti-Interference Design

• Incorporates 2500 VDC galvanic isolation (channel-to-backplane) and a reinforced EMI/RFI shielding layer (tinned copper braid), suppressing interference from nearby high-voltage equipment (motors, variable-frequency drives) and ground loops. Ensures stable data transmission even in high-noise environments (e.g., metalworking shops, small chemical plants).

• Constructed with flame-retardant ABS housing (IP20 protection) and corrosion-resistant, 镀金 (gold-plated) connector contacts (RJ45 for Ethernet, Phoenix-style for power/controller links). Complies with IEC 60068-2 standards for shock (10G peak) and vibration (5G rms) resistance, and operates reliably in temperatures from -40°C to 85°C (operational) and 5%–95% non-condensing humidity.

4. Cost-Effective & Low-Maintenance

• Tailored for non-redundant applications, offering enhanced reliability at a lower cost than redundant modules. Avoids overinvestment while meeting the connectivity needs of small-to-medium industrial processes.

• Supports remote firmware updates via Experion PKS software (no on-site access required) and has a 5-year typical service life—reducing long-term maintenance costs and downtime.

  
  

Application Scenarios (Industry-Specific Use Cases)

1. Electronics Manufacturing (SMT & PCB Assembly)

• Connects Experion PKS controllers to SMT (Surface Mount Technology) machines, PCB inspection systems, and component feeders. The TC-CCR014’s low latency ensures real-time data exchange (e.g., solder paste temperature, placement accuracy), supporting high-precision production and reducing defect rates.

2. Food & Beverage (Bottling & Canning Lines)

• Integrates with FSC Fail-Safe Controllers to link non-safety-critical loops (e.g., bottle filling level monitors, conveyor speed sensors) to the central DCS. Its anti-interference design resists noise from bottling pumps, while corrosion-resistant connectors withstand washdown environments (when paired with protective enclosures).

3. Small-Scale Water Treatment (Municipal & Industrial)

• Links distributed I/O modules (e.g., flow meters in sedimentation tanks, ORP sensors in disinfection units) to the control system. The module’s wide temperature range and durability ensure reliable operation in humid, chemical-exposed facilities, enabling timely adjustments to treatment processes (e.g., coagulant dosing).

4. Auxiliary Power (Diesel Generators & Backup Systems)

• Connects generator status monitors (e.g., fuel level, oil pressure sensors) and backup power controllers to the facility’s energy management system. Provides stable data transmission for remote monitoring of auxiliary power health, ensuring rapid response to power outages.

Installation & Maintenance Tips

• Error-Proof Installation: Color-coded connectors ("Ethernet," "Power In," "Controller Out") and clear labeling prevent wiring mistakes. Use Cat5e/Cat6 cables (shielded for high-noise areas) and torque terminal blocks to 0.5–0.8 N·m for secure connections.

• Hot-Swap Capability: When paired with Honeywell’s C Series I/O backplanes, the TC-CCR014 supports hot-swap replacement—no need to shut down the control loop, minimizing production downtime.

• Preventive Maintenance: Every 6 months, clean connector contacts with a dry microfiber cloth (avoid chemicals) to prevent oxidation. Use Experion PKS to check firmware version and update remotely if needed.

FAQ (Addressing Customer Pain Points)

1. Q: Can the TC-CCR014 be upgraded to a redundant network?

   A: No. It is a single-channel module and does not support redundancy. For redundant needs, choose Honeywell’s TC-CCN013 Redundant Net Interface—fully compatible with the same Experion PKS/FSC systems.

2. Q: What is the maximum transmission distance for the TC-CCR014?

   A: Up to 100 meters with standard Cat5e/Cat6 copper cables (per IEEE 802.3). For longer distances (e.g., cross-facility links), pair it with Honeywell’s industrial fiber optic transceivers to extend reach to 10+ kilometers.

3. Q: Is the TC-CCR014 suitable for hazardous areas (e.g., ATEX Zone 2)?

   A: The standard model is for non-hazardous areas. For hazardous environments, use it with Honeywell’s explosion-proof enclosures (ATEX/IECEx-certified) or contact Honeywell for custom hazardous-area variants.

4. Q: Does the module work with non-Honeywell controllers?

   A: Yes. Via standard protocols (Modbus TCP, EtherNet/IP), it can connect to third-party controllers (e.g., Siemens S7, Rockwell ControlLogix). Note: Full diagnostic features require integration with Honeywell systems.

Call to Action

Ready to enhance your industrial control system’s connectivity with the Honeywell TC-CCR014’s reliability and efficiency?

• Download the Official Datasheet: Get detailed electrical diagrams, protocol specs, and compliance certificates.

• Request a Custom Quote: Our team will tailor a solution based on your industry, process scale, and connectivity needs.

• 24/7 Technical Support: Reach our experts for installation guidance, troubleshooting, or compatibility checks.